FTTH Cable Manufacturing Line – Cutting-edge Production System
Have you realized that contemporary fiber optic cabling setups are capable of running at rates of up to 190 m/min? This incredible efficiency is made possible by innovative fabrication techniques designed for rapid production.
These systems are developed to handle multiple cable types, including drop cables and firmly insulated cables. The streamlined form factor, often under twenty-six meters, renders them perfect for modern facilities.
Integration with smart factory systems secures smooth functioning. Via MES/ERP connectivity, these Fiber coloring machine assembly lines offer peerless exactness and performance. Thus, they are preferred for companies striving to remain at the forefront in the telecommunication sector.
FTTH Cable Fabrication System Introduction
Efficient manufacturing setups are crucial for meeting the growing need for steadfast connections. Such mechanisms aim to manufacture top-grade glass-fiber cables that power modern networks. Utilizing sophisticated techniques, they ensure accuracy and rapidity in every step of the manufacturing process.
Understanding the FTTH Manufacturing Line
This fiber-to-the-home production system constitutes a consolidated process for fabricating fiber-to-the-home drop cables. They include bare fibers strengthened by iron or FRP materials, merging with protective sheathing. Consequently, it forms a durable and efficient solution for high-speed internet connections.
The system is compatible with various substances, such as PVC, LSZH, and PE resins. This versatility confirms it can meet diverse industry needs. Additionally, the four-head fiber discharge system offers exact tension management, maintaining accuracy within ±0.05N.
Benefits of Our State-of-the-art Manufacturing System
Our system distinguishes itself for its precision and efficiency. Consider these highlights:
- Handles multiple cable types, including 2.0×3.0mm and 2.0×5.0mm drop cables
- Is compatible with LSZH, PVC, and PE casings for multiple purposes
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
With these features, our machine ensures smooth operations and high-quality output. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
State-of-the-art fabrication lines are transforming how fiber optic cables are produced. Our advanced equipment merges exactness, performance, and modern advancements to deliver premium performance. Below, we explore the standout features that make our system a leader in the industry.
Precision Extruder and Adjustment Head
Fundamental to our operation is a dedicated 50mm extruder engineered for exact substance allocation. This ensures uniform excellence throughout each cable produced. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE polymers.
Using OMRON thermal regulation, the system keeps precision within ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, rendering it an economical choice for production.
Automated Fiber Dispensing with Strain Management
The automated fiber unwinding unit operates under a controlled tension of 0.4N up to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
This aspect is especially advantageous in fabricating premium fiber wires, by maintaining uniform strain during production.
Mechanized Collection and Reel-Receiving Setup
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Cutting-edge Innovations Driving Our Manufacturing
Modern innovations are revolutionizing the production of fiber optic cables. Our systems are designed to deliver precision, reliability, and efficiency, to achieve optimal outcomes on all orders. Outlined below are the breakthrough characteristics that distinguish our apparatus.
Global-Standard Industrial Computerized Control Module
The backbone of our system is the FiberCAN PLC integrated with an industrial computer terminal. This technology ensures seamless operations and real-time monitoring. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, our equipment is energy-efficient. This reduces operational costs while maintaining high performance. With a 9m spool accumulator, production remains constant, reducing idle time and enhancing performance.
Outstanding Durability and Dependability Using Renowned Parts
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated Fibers in metal tube management systems bolsters robustness and balance, so that each fiber cable complies with strict quality and functionality standards.
MES/ERP Connectivity Integration
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Accurate control and immediate supervision |
| 35KW/h Power Consumption | Cost-effective power usage |
| 9m Cable Accumulator | Continuous production |
| OMRON Controllers | Long-lasting accuracy |
| ERP System Compatibility | Real-time production tracking |
Uses of the FTTH Manufacturing System
Advanced production setups are revolutionizing the production of dependable fiber networks. These systems are designed to meet diverse industry needs, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- Fiber-reinforced polymer with minor steel wire dispensing for extra support
- Mobile mold support for quick configuration changes
- Compatibility with both indoor and outdoor specifications
Fabricating Compact Buffered and Free Tube Cables
It proves perfect for manufacturing both closely buffered as well as loose tube cabling systems. With a loss rate of just 0.02dB/km, these cables deliver exceptional performance. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Adaptable Manufacturing for Different Cable Varieties
Adaptability is a defining feature of our production line. It is compatible with an array of materials and setups, thus fitting multiple applications. Be it for interior or exterior wiring, our machinery provides uniform excellence and productivity. This customizability allows enterprises to fulfill precise criteria while upholding performance.
Benefits of Using Our FTTH Cable Production Line
Investing in advanced manufacturing systems offers considerable gains to fiber optic businesses. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
Our system ensures Sheathing line high-speed operations, achieving outputs of 7-9km/h depending on the cable size, permitting enterprises to fulfill increased market needs while sustaining superior quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Budget-friendly Fiber Optic Setup Solutions
Operating at a reduced 35KW/h, our machinery significantly cuts running costs. A user-friendly design with a 1000mm operational height boosts both comfort and productivity.
Polished and Dependable Cable Exteriors
Exact molding delivers a sleek and consistent exterior on all fiber products, minimizing additional loss to ≤0.02dB/km, ensuring top performance. Incorporating steel reinforcement further solidifies the cables, adapting them to diverse applications.
| Feature | Advantage |
|---|---|
| High-Speed Production | Superior output rate |
| 35KW/h Energy Consumption | Reduced operational expenses |
| Minimal Signal Loss | Superior performance |
| Ergonomic Design Height | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Their high-speed capabilities, reaching up to 190 meters per minute, ensure a strong return on investment for businesses.
They are complemented by expert technical assistance and tailored configuration choices to suit your requirements. Whether increasing capacity or improving product integrity, our technology ensures you maintain a competitive edge.
Set to upgrade your manufacturing capabilities? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.